Adhesive Dispensing

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TS5540-028R Spray Valve

Micro precision spray valves apply low to medium viscosity liquids without excessive mess or waste. Using low pressure and low volume, they can be adjusted from a jet to a fine mist. Used with the TS500R digital valve controller for fully automated or manual operator controlled applications.

 


The TS5540 spray valve provides precise, consistent coating of low to medium viscosity fluids, including lubricants (oil and grease), activators and inks. Micro-litre to millilitre amounts can be reliably dispensed in round patterns with diameters ranging from 1/4 to 3.0 inches (6.35 to 76.2 mm) and in fan patterns with widths up to 6.0 inches (152 mm). The TS5540-046R has a 0.046" (1.17mm) opening diameter spray nozzle.

The combination of adjustable fluid flow, adjustable nozzle air and post-air cut-off provides excellent spray control. Precision-machined components with spring loaded Teflon® packings ensure many millions of trouble-free cycles. Compact spray valve with round spray pattern nozzle for controlled precision spraying, bonding, marking or lubricating. Spray Valves are designed for precise spray applications of low to medium viscosity materials.

Precision spray valve

 

An external stroke control makes it easy to fine-tune fluid flow. Total control of the spray cycle is provided by adjustable fluid flow and precise control of pre-spray, atomizing air and post-spray with the TS500R controller. Normal maintenance is simple and downtime is virtually eliminated with only one seal to replace.

 
Suitable for...
Make dots of adhesives Adhesives
Make beads of adhesives Primers
Potting of components Inks
Bonding of components Activators
Sealing of components Solvents
Dispense lubricants and greases Lubricants
Chemicals
Coatings

Operation - Input air pressure acts on the piston that retracts the stainless steel precision needle from the nozzle, allowing liquid to flow. Simultaneously, low volume low pressure air flows around the nozzle, dispersing the liquid into fine droplets. At the end of the cycle, the needle moves to stop the fluid flow, while air continues for a few milliseconds to ensure that the nozzle is cleaned of all fluids, providing positive spray cut-off.

Adhesive Dispensing Ltd provide a wide range of equipment options for dispensing almost all assembly fluids - from watery liquids, solvents, primers and activators through to thick pastes, sealants, silicones, gels and epoxies.


Materials

Size

Weight

Viscosity Range

Repeatability Cycle Rate

Flow Rate

             
Teflon, Delrin, 303 stainless steel 107mm L x 28.5mm Dia 0.74lb (336g) 1 - 5,000 CPS ±0.56%

Up to 600 cycles/ min

1680 ml @ 100 psi
             

Min. Shot Size

Mounting

Air Press

Max Fluid Pressure

Material Inlet Material Out

Colour

             

0.14 cc/ ml

1/4" 20UNC-2B 70 psi (4.8 bar) min.

100 psi (6.9 Bar)

1/8" NPT

Spray Silver
 

 

Product pages


 

Low Volume and Low Pressure
• No overspray, no mist/ bounce
• High transfer efficiency
• Adjustable fluid flow rate
• Adjustable nozzle air
• Teflon® packings
• Consistent area of coverage
• Cycle rate up to 600/minute
• Positive shut off action


Quantity

Part Number

Lead Time

Price

Buy

         
1 TS5540-028R * Usually ships in 72 Hours £ each
 

Spray Coverage for Round Nozzle Pattern Valves

NOZZLE SIZE
0.028"
(0.71mm)

DISTANCE FROM SPRAYED SURFACE

1.0"
25.4mm
2.0"
50.8mm
3.0"
76.2mm

SPRAY AREA COVERAGE

0.20"
5.08mm
0.40"
10.16mm
0.60"
15.24mm

     

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Statements, technical information and recommendations contained herein are based on tests we believe to be reliable but they are not to be construed in any manner as warrantees expressed or implied. The user shall determine the suitability of the product for their intended use and the user assumes all risk and liability whatsoever in connection therewith. All product information, design, images, links and datasheets contained within this website are the property of Adhesive Dispensing Ltd. Any copying or use of this information without permission is prohibited and may result in legal action. This website is monitored for unlawful copying.

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  Shipment of this product
 

Items are now being shipped globally using UPS Express service which is tracked and insured.

 
 
  Maintenance of this product
 

The valves are robust and handle most liquids but do not use with reactive adhesives such as Cyanoacrylates. The wetted parts on these valves are metal so not for use with adhesives that cure to metal.

 
 
  Typical Applications
 

Spray valves are used for many varied assembly and production processes where controlled spray deposits of low to medium viscosity liquids need to be applied.