Spray valve for lubricating, bonding, marking and
coating
Precision TS5540-028F spray valves
apply low to medium viscosity liquids in a fine mist coating
without overspray. Using low pressure and low volume, they can be
adjusted from a jet to a fine mist for marking, bonding,
coating, lubricating. Used with the TS560R
digital valve controller and a range of pressure pot tanks for fully automated or manual
operator controlled assembly applications.
The
TS5540 spray valve provides precise, consistent coating of low to
medium viscosity fluids, including lubricants (oil and grease),
activators and inks. Micro-litre to millilitre amounts can be
reliably dispensed in round patterns with diameters ranging from 1/4
to 3.0 inches (6.35 to 76.2 mm) and in fan patterns with widths up
to 6.0 inches (152mm). The TS5540-028F has a 0.028 Inch (0.71mm)
opening diameter fan spray nozzle.
The combination of adjustable
fluid flow, adjustable nozzle air and post-air cut-off provides
excellent spray control. Precision-machined components with spring
loaded Teflon packings ensure many millions of trouble-free cycles.
Compact spray valve with round spray pattern nozzle for controlled
precision spraying, bonding, marking or lubricating.
Spray
valves are designed for precise spray applications of low to medium
viscosity materials. An external stroke control makes it easy to
fine-tune fluid flow. Total control of the spray cycle is provided
by adjustable fluid flow and precise control of pre-spray, atomizing
air and post-spray with the TS560R controller. Normal maintenance is
simple and downtime is virtually eliminated with only one seal to
replace.
Operation - Input air pressure acts on the piston
that retracts the stainless steel precision needle from the nozzle,
allowing liquid to flow. Simultaneously, low volume low pressure air
flows around the nozzle, dispersing the liquid into fine droplets.
At the end of the cycle, the needle moves to stop the fluid flow,
while air continues for a few milliseconds to ensure that the nozzle
is cleaned of all fluids, providing positive spray cut-off.
Valves will cycle from 500 to 600 times per minute giving repeatable
and fast deposits for bonding, sealing, coating and potting
applications or make continuous spray patterns. Valves operate with minimal maintenance, ensuring
clean and accurate dispensing whether used by hand, fixed on a
production line or mounted onto an XYZ robot.
Typical
applications include marking parts with ink, coating parts with
lubricant, fine oil spray to tools and dies for metal stamping,
primers and activators to products, conformal coatings. Valves operate with minimal
maintenance, ensuring clean and accurate dispensing and can be fixed
on a production line or onto an XYZ robot.
Adhesive Dispensing Ltd
provide a wide range of equipment options for dispensing
almost all assembly fluids - from watery liquids, solvents,
primers and activators through to thick pastes, sealants,
silicones, gels and epoxies.
NOZZLE SIZE 0.028"
(0.71mm) FAN
DISTANCE FROM SPRAYED SURFACE
1.0"
25.4mm
2.0"
50.8mm
3.0"
76.2mm
4.0"
102mm
5.0"
127mm
6.0"
152mm
12.0"
304mm
SPRAY AREA COVERAGE FAN NOZZLE
0.65"
16.51mm
1.25"
31.75mm
1.50"
38.1mm
2.0"
50.8mm
2.5"
63.5mm
3.25"
82.55mm
8.5"
165mm
Suitable for ...
Water Based Liquids
Liquid Primers
Inks
Lubricants
Oils
Activators
Solvents
Order online securely
More Info
Part Code
Description
TS5540-028F
Spray Valve Data Sheet
Controller Data Sheet
Spray Valve Video
Materials: Stainless Steel, Viton
Body Colour: Silver
Nozzle Diameter: 0.71mm (0.028 Inch)
Spray Pattern: Fan Style
Type: High Performance Precision
Spray Valve
Specifications: Wetted Parts: Stainless
Steel, Teflon Body Material: Type 303 Stainless Steel
Valve Body Colour: Silver Size: 107mm L x 28.5mm
Diameter Valve Weight: 136 Gram Nozzle: Fan Pattern 0.028" (0.71mm)
Fluid Viscosity Range: 1 to 5,000 CPS Repeatability: +/- 0.56% Cycle Rate: Up
to 600 cycles/ minute Flow Rate: 1680ml/ minute
(water) @ 100 psi Minimum Shot Size: 0.014cc/ ml
Maximum Fluid Pressure: 100 psi Activation Air
Pressure: Minimum 70psi Material Inlet Thread Size:
1/8" NPT
Mounting Hole Thread Size: 1/4-20UNC-2B Warranty: 1 Year
Commodity Code: 90282000
Delivery:
Products
shipped by courier on a tracked and
insured service for stock items. Products on a
longer
lead time or built to order will be sent as soon as available. Customers are informed of
ship dates. Once shipped, tracking codes are emailed.
Typical Applications:-
Deposits of primers, activators, solvents,
oils, paints, inks, lubricants and general low to medium
viscosity liquids.
Related Products
Precision Spray Valves
Full range of precision low air low volume spray
valves in a range of spray pattern types and diameters. Round cone
or fan nozzles. Spray to the part with no overspray. Used with spray
valve controller with a wide choice of pressure pot reservoirs
available. Read more...
Digital Spray Valve Controller
The TS560R is the most advanced spray valve
controller available. Features ethernet, Wi-Fi, memory, touch
screen, I/O, calibration, full LCD colour display. For use with all
TS series spray valves. Air connections for valve and nozzle
atomisation. Read more...
Pressure Pot Reservoirs
We offer a full range of pressure pot reservoir tanks in sizes from
1 litre to 50 litre. With ajustable regulators and gauges to provide
a consistent supply of liquid to the dispensing valve under
pressure. Versions with aluminium body chambers or stainless steel.
Read more...
Feed Tubing and Fluid Lines
Polyethylene, Nylon and Teflon flexible feed tubing providing a leak
free link from the pressure pot to the dispensing valve. Select from
clear colour, white or black. In a range of diameter sizes. Used
with our range of fluid fittings and accessories.
Read more...
Fluid and Air Fittings
Fittings are available in luer lock, compression and
barbed. We also supply tee fittings and manifolds. For a secure
attachement of fluid line tubes and dispensing valves. Available in
a wide range of plastic materials and metals. Suitable for use with
most liquids. Read more...
Prices are
in GBP pounds. Vat is charged on all UK orders. We provide VAT
invoices with all transactions. Vat is not charged on any orders placed
with us that ship outside the UK and EU. No VAT is charged for any
orders placed for shipment to the EU only if a valid company VAT number
is provided to us at time of order or prior to shipping. Products
are covered by a 12-month warranty against all faults and malfunction.
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Disclaimer: While reasonable efforts have been made
to ensure all information on this website is
accurate, Adhesive Dispensing Ltd. do not assume
responsibility for any errors or omissions. All
specifications, illustrations, data and prices are
subject to change without notice.
Copyright 2021 Adhesive
Dispensing Ltd. All rights reserved.
Dispensing products are designed to provide higher
levels of control over the application of liquids, gels
and pastes. From making rapid micro dots, to controlled
beads, potting products, fine coat spray or jetting.
Industrial Grade
Safe
All parts are safe for use up to 100 psi pressure. All
products are precision manufactured and machined
certified for
industrial fluid applications.
Silicone-Free
Components
Components are certified silicone-free to ensure
they do not contaminate any fluids or sensitive
adhesives that are dispensed from them and in contact
with them.
